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GLPOLY Thermal Management
Committed to solving thermally conductive
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HOME > Silicone Base > Two-part Thermal Gap Filler
Two-part Thermal Gap Filler
 
Thermal Gap Filler K=4.0
Features

Thermal conductivity 4.0W/mK

Conforming, ideal for delicate conponent

and low stress applications

Cure at room or elevated temperature

1:1, no cure by-product



Applications

Automotive electronics;

Electric vehicle battery pack;

Computer and peripherals;

Between any heat-generating

semiconductor and a heat sink;


XK-S40 is a two part, thermally conductive gap filling material that features slump resistance and low stress. It cures at room temperature and can be accelerated by elevated heat. It offers various thickness with little or no stressto components during assemly, suitable for automated dispensing system, dispensing rate and dose are programmable and controlled.

Description

GLPOLY Two-component thermal gap filler XK-S40 is one of the few that can surpass Gap Filler TGF3600. GLPOLY XK-S40 can endure high temperature ageing test as well as extreme temperature shock. It has been widely used in automotive applications for high performance, low thermal resistance and low oil leakage.

In the past, a lot of thermal management engineers selected TGF 3600 or other imported products, but it was changed. Many projects were delayed by long lead time and logistics due to COVID-19 epidemic. They were in urgent need of a substitute from local market.

For high-end devices, such as rail transit, medical equipment, industrial control and automotive applications etc, reliability is the most important factor. GLPOLY XL-S40 thermal gap filler is such a material for high-end devices.

Earlier 2019, we had a project with a power battery manufacturer in Jiangxi. He requested thermal gap filler to be verified by a third party for reliability including 1.HAST: 85 Celsius degree, RH 85% for 600/900/1200/1500 hours; 2. speedy temperature altering test: from minus 40 to 130 Celsius degree for 192/288/383 cycles and high and low temperature shock: from minus 40 to 130 Celsius degree 500 cycles. 20 items of material would be compared before and after this reliability test and test report should be issued by the third party. There was an special test carried out in GLPOLY Lab: reliability test of material under given compression. the solution and fixtures were designed by GLPOLY. After customer analyzed the result of simulating test, they thought this report was more reliable and moroe real than the tests made by third party about ageing situation of material.

The reliability and performance of GLPOLY thermal gap filler has been verified by third party, which was equivalent to imported products, even better. What’s more, GLPOLY offered a favorable price which was 30% lower thatn that of other top-class brands.

GLPOLY has introduced automated production line, offering 12 tons per 8 hours per shift, eliminating human error, keeping consistency of products.  GLPOLY thermal gap filler has been applied to EV battery pack, motor and electronic control units and more in volume production.

GLPOLY has collaborated with DT Mobile, LG, DJI, GAC NE, Xiaokang Motor, Lixiang Motor, NIO Motor and more, providing them with exceptional performance thermal interface materials to help them devices that run cooler and reliably.

With GLPOLY, you can be rest assured of thermal management.

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GLPOLY XK-S20 thermal gap filler is supplied in two component, designed for automotive applications, such as battery pack, motor etc. This material has been applied in leading enterprises such as Xiaokang Motor, Welling Motor, Farasis Energy, Leap Motor etc:


1. Thixotropic nature makes it easy to dispense; flows under low compressive force, decreasing stress on component, thus decreasing component failuries;

2. Suitable for automated dispense processes, decreasing installation cost;

3. Ideal for uneven topography, deforms under low compressive force, decreasing stress on component;

4. Cures into sheet, in place of thermal gap pad for ease of maintenace;

5. Accommodates a variety of bond line thickness to multiple devices;

6. Proven reliability under low and high temperature thermal cycling, 10-year service life;


GLPOLY XK-S40 is a high performance, thermally conductive, liquid gap filling material with 4.0W/mK thermal conductivity. This material is thixotropic and has excellent slump resistance. It is supplied in two component, and is compatible with high volume, automated dispense processes. Ideal for fragile, low stress applications, and in place of thermal gap pad.

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GLPOLY has introduced robotic production lines to improve consistency of products and eliminate human error. Furthermore, GLPOLY is the first one, maybe the only one to adopt nano-scale grinding machine to process fillers for decreasing particle size and achieving better contact between partilces, thus improving heat transfer.


1. The first one to adopt nano-scale grinding machine to process raw material;

2. Improves raw material quality from its source, it’s hard to achieve for rivals;

3. Mixed by automatic preparation and distribution system for measurement accuracy of 3‰, rivals can not achieve it;

4. Automatic production process eliminates human error, and most rivals in China adopt manual mixing;

5. Developed simulation design and test software, improving development cycle;

6. Formulates one-to-one dispense program and delivers assembly pressure simulation;

7. More than 30 items can be tested in-house, and third party verified;

8. Accelerated high temperature aging test approved by Institute of High Energy Physics;

9. Military grade quality control, no quality complaint events for 13 consecutive years;

10. GLPOLY is the designated supplier of Huawei, DJI, NIO Motor and more.

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GLPOLY had been specialized in thermal management of 5G telecom and new energy EV, partnering with leading enterprises such asLG, Huawei Marine, Welling motor, Xiaokang Motor, GAC Motor,  NIO Motor, A123 System, DT Mobile,  and more.

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GLPOLY is always at the leading edge of technological development of thermal interface materials, and is ready to help you solve thermal management challenge with complete portfolio of products and sophisticated thermal management solution. Have a try, you are worth of a better solution!

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